What is the difference between Kunshan CNC machining and other machining methods?

CNC machining is a machining method using numerical control technology and computer program control, compared with traditional machining and manual processing, with higher accuracy, faster production efficiency, better repeatability and lower labor costs. Below we will compare the differences between CNC machining and other processing methods from the following aspects.

First, processing accuracy

CNC machining uses the current advanced computer control technology, through CAD or CAM and other design software to input the workpiece pattern and automatically generate the program. In the process of machining, the high-precision control system will accurately position, move and control the robot arm or station from all directions, and constantly collect the real processing data to locate and correct the processing error. Thus to ensure the high precision of processing. The processing accuracy of traditional mechanical processing and manual processing mainly depends on the technical level and experience of the processing master, so its accuracy is relatively low, and it is difficult to meet the requirements of high-precision processing.

2. Production efficiency

CNC machining generally adopts CNC machining centers or automated production lines, which can greatly improve the production efficiency and shorten the construction period compared with traditional machining and manual processing. Because the production process of CNC machining adopts a fully automated mode, there is no need for manual intervention, and it will not cause the volatility of processing time and cost due to the difference in the work efficiency of workers, and it can also meet the production requirements of small and medium-sized batches, multi-varieties and high-precision, which greatly improves the production efficiency and efficiency.

Third, processing costs

The production process of CNC machining requires a certain amount of capital investment, so the processing cost is high in a short time. However, in the medium and long term, compared with traditional machining and manual processing, CNC machining is a lower-cost processing method. First of all, CNC machining has high processing efficiency and repetitive manufacturing capacity, continuously improving production efficiency and reducing processing labor costs. Secondly, with the continuous upgrading of domestic CNC machine tools and technological progress, the price of CNC machine tools is gradually reduced, and the maintenance cost is gradually reduced. In the end, the amount of material waste used in CNC machining is small, which can cope with the production requirements of multiple varieties and small batches, and has no small advantage in efficiency.

4. Process applicability

CNC machining can be applied to a variety of non-metallic and metal materials machining, including free three-dimensional surface processing, complex model processing and natural material molding processing. The advantage is that CNC machining is more widely applicable. Traditional machining and manual machining are often not suitable for accurate machining of complex graphics with high precision due to factors such as the experience and technical level of the machining master, while CNC machining can complete complex processing tasks accurately, quickly and efficiently through program instructions and efficient computer control.

In summary, compared with traditional machining and manual machining, CNC machining has the advantages of higher processing accuracy, faster production efficiency, lower labor cost and wider process applicability, and has been widely and continuously applied and promoted in modern industrial manufacturing.